Euro pallets vs UK pallets: Which pallet truck do you need?

Jul 27
3 min read

Choosing the handling equipment when moving palletised goods can save time, reduce damage, and improve efficiency in your warehouse or transport operations. When choosing a pallet truck it's important to know what kind of pallets you will be handling. Euro pallets and UK pallets are two common types, but they differ in size, design, and compatibility with pallet trucks. Understanding these differences helps you pick the best hand pallet truck for your needs and avoid costly mistakes when buying.

Differences between Euro pallets and UK pallets

Euro pallets, also called EUR-pallets or EPAL pallets, follow a standard size of 1200 mm by 800 mm. They are widely used across Europe and meet strict quality and safety standards. Euro pallets are made with high-quality wood and often have a stamp showing certification. Their size makes them ideal for stacking and fitting into standard European trucks and containers.

UK pallets, sometimes called British Standard pallets, measure 1200 mm by 1000 mm. They are slightly larger and more common in the United Kingdom. UK pallets are often made from various types of wood and may not have the same certification as Euro pallets. Their size fits UK-specific storage racks and transport vehicles better.

The key differences to remember:

Euro pallet size: 1200 mm x 800 mm
UK pallet size: 1200 mm x 1000 mm
Euro pallets: Certified, standardized, common in Europe
UK pallets: Slightly larger, common in the UK, less standardized

These size differences affect how pallet trucks interact with the pallets.

Which pallet truck works better with each pallet?

Pallet trucks come in different fork widths and lengths to match pallet sizes. Using the wrong pallet truck can cause damage to pallets or make handling difficult.

For Euro pallets: Use pallet trucks with fork dimensions 540 mm wide and 1150 mm long, like the BF25 [540] The narrower fork width fits the 800 mm pallet width well, allowing smooth lifting and transport.
For UK pallets: Choose pallet trucks with wider forks, 685 mm wide and 1150 mm long, like the BF25 [685]. The wider forks support the 1000 mm pallet width, preventing the pallet from tipping or slipping.

If you try to use a pallet truck designed for Euro pallets on UK pallets, the forks may be too narrow, causing instability. Conversely, using a UK pallet truck on Euro pallets means the forks might be too wide, making it hard to lift the pallet properly.

Common mistakes when buying pallets and hand pallet trucks

Many buyers make errors that lead to wasted money and operational headaches. Here are common pitfalls to avoid:

Ignoring pallet size compatibility: Buying pallet trucks and handling equipment without checking pallet dimensions leads to poor fit and damage.
Overlooking pallet quality and certification: Euro pallets come with certification ensuring durability and safety. Buying uncertified pallets risks breakage and safety issues.
Assuming one pallet truck fits all pallets: Different pallet handling equipment require different fork sizes. Using one truck for all pallets reduces efficiency.
Not considering load capacity: Pallet trucks have weight limits. Exceeding these can cause equipment failure or accidents.
Neglecting pallet truck ergonomics: Poorly designed trucks cause operator fatigue and injuries. Look for trucks with comfortable handles and smooth steering.
Buying cheap pallets or trucks: Low-cost options often lack durability, leading to higher replacement costs.

Tips for choosing the right pallet and pallet truck

To avoid mistakes and improve handling, follow these tips:

Measure your pallets carefully before buying pallet trucks. Match fork width and length to pallet size.
Choose certified Euro pallets if you need consistent quality and plan to ship across Europe.
For UK operations, UK pallets may fit better with existing storage and transport systems.
Check the weight capacity of pallet trucks and ensure it exceeds your heaviest loads.
Test pallet trucks for ease of use, including steering and lifting effort.
Consider pallet material: wooden pallets are common, but plastic or metal pallets may suit specific environments.
Buy from reputable suppliers who provide warranty and support.

Summary

Euro pallets and UK pallets differ mainly in size and certification. Euro pallets measure 1200 mm by 800 mm and are certified for European use. UK pallets are larger at 1200 mm by 1000 mm and common in the UK. Pallet trucks must match these sizes to work efficiently. Using the wrong pallet truck causes damage and slows operations.

Avoid mistakes like ignoring pallet size, skipping certification, or buying cheap equipment. Measure pallets, check load capacity, and choose pallet trucks designed for your pallet type. This approach improves safety, reduces costs, and boosts productivity.

Disclaimer - This article has been written with the help of an AI assistant and reviewed by our Expert team. This advice is designed to give you a generic overview and doesn't constitute as specific advice, the manufactures guide book and service manual should always be consulted and followed for your individual needs. For further information please call our Customer service team on 01525 717174